High Temperature Insulation in Billings, MT


Applied Refractory supplies high temperature insulation materials to Billings, MT and the broader Mountain West industrial market. Billings is home to three of the most active refineries in the Mountain West, CHS Inc.'s Laurel Refinery (60,000 bpd), Phillips 66's Billings Refinery (62,900 bpd), and Par Montana's Yellowstone River facility (63,000 bpd), collectively processing over 180,000 barrels of crude oil per day in Yellowstone County. Each of these facilities depends on high temperature insulation materials to protect process heaters, fired furnaces, FCCUs, coker units, and boilers from the sustained thermal stress of continuous refinery operations.


Applied Refractory manufactures ceramic fiber insulation products in-house at our Liberty, TX facility and distributes a full range of high temperature insulation and refractory materials from Allied Mineral Products, WESCO Refractories, RATH Group, and Pocono Fabricators/SAUERISEN. We ship to Billings via I-90 with 2–3 day freight transit, providing Mountain West facilities with access to a complete insulation product range from a single, reliable source. Call (936) 776-4070 to speak with a specialist.

High Temperature Insulation Materials We Supply to Billings Facilities

Applied Refractory supplies four primary categories of high temperature insulation and refractory materials to Billings, MT industrial facilities:


Ceramic Fiber Modules

In-house manufactured ceramic fiber modules are the dominant high temperature insulation material for process heater linings at CHS Laurel, Phillips 66, and Par Montana. Applied Refractory's module lineup — TexFold, TexStack, TexBlock, Wedge, Peepsite, and Burner Block configurations, covers every furnace zone from flat wall panels to curved surfaces, peephole surrounds, and burner combustion zones. Available from 2300°F to 3000°F in RCF, PCW, and Bio-Soluble fiber grades. Custom shapes and non-standard dimensions are fabricated at our Liberty, TX facility for Billings turnaround and retrofit projects, with typical lead times of 5–10 business days. ➜ View ceramic fiber modules →


Ceramic Fiber Blankets, Boards, and Products

Ceramic fiber blankets, boards, paper, rope, and cloth for backup insulation, pipe wrapping, expansion joints, and sealing applications throughout Billings refinery and industrial equipment. Blankets are available in 1-inch and 2-inch thickness and multiple densities rated from 2300°F through 3000°F. Rigid boards for structural insulation barriers and door panels. Paper and rope for high temperature gasketing in boiler and furnace applications at CHS Laurel's coker unit and utility systems. ➜ View ceramic fiber products →


Insulating Fire Bricks (IFBs)

Insulating fire bricks in 2800°F standard grade and High Alumina 3000°F grade for structural backup insulation in boilers, utility furnaces, and kiln applications throughout Billings' refinery and agricultural processing sectors. IFBs carry mechanical loads that ceramic fiber cannot, hearths, kiln car decks, and high-traffic furnace zones at Par Montana and CHS Laurel utility systems. Low thermal mass construction reduces heat-up energy consumption compared to dense refractory brick linings. ➜ View insulating fire bricks →


Castable and Monolithic Refractories

Castable, gunnable, and plastic refractories from Allied Mineral Products, WESCO Refractories, RATH Group, and Pocono Fabricators/SAUERISEN for FCCU maintenance, coker unit linings, burner zone repairs, and complex geometries at Billings refinery facilities. Standard-duty through ultra-low-cement formulations covering the full range of operating temperatures and chemical exposure environments at CHS Laurel's coker and FCCU, Phillips 66's vacuum and hydrocracking units, and Par Montana's process heaters. ➜ View distributed refractory products →

Billings, MT Industries That Use High Temperature Insulation

High temperature insulation materials are required across every major industrial sector in Billings, MT and the surrounding Yellowstone County area:


  • Petroleum Refineries — CHS Laurel, Phillips 66, Par Montana: Process heaters, FCCUs, vacuum units, coker drums, hydrotreaters, and utility boilers at all three Yellowstone County refineries require ceramic fiber module systems and castable refractories on recurring maintenance and turnaround cycles. CHS Laurel's $400 million coker unit addition created ongoing demand for high temperature castable refractories specific to delayed coking applications.
  • Agricultural Processing and Fertilizer Production: Grain dryers, fertilizer production equipment, and agro-chemical processing plants in the Billings region use rotary dryers and thermal processing equipment requiring ceramic fiber blanket and module systems for sustained high-temperature operations. Montana's agricultural economy makes this one of the larger non-refinery insulation markets in the Mountain West.
  • Mining and Mineral Processing: Mining operations and mineral processing facilities in southern Montana and Wyoming use kilns, roasters, and thermal processing equipment requiring high temperature insulation linings rated for continuous-duty environments. Ceramic fiber blankets and IFBs are the primary insulation materials for these applications.
  • Power Generation and Energy Infrastructure: Natural gas-fired power plants, industrial cogeneration systems at refinery facilities, and pipeline compressor stations throughout the Billings area require ceramic fiber and castable refractory insulation for combustion chambers, HRSGs, and boiler systems.
  • Industrial Manufacturing and Fabrication: Heat treating furnaces, forges, and specialty industrial ovens serving Billings' manufacturing and equipment fabrication sector require lightweight ceramic fiber systems for rapid heat-up cycles and consistent temperature uniformity.


For the full refractory materials lineup including castables, hardware, and custom precast shapes, see our Refractory Materials Supplier in Billings, MT page.

  • Q: What high temperature insulation materials does Applied Refractory supply in Billings, MT?

    Applied Refractory supplies ceramic fiber modules (TexFold, TexStack, TexBlock, Wedge, Peepsite, and Burner Block configurations manufactured in-house at Liberty, TX), ceramic fiber blankets, boards, paper, rope, and cloth, insulating fire bricks in 2800°F and High Alumina 3000°F grades, and castable and monolithic refractories from Allied Mineral Products, WESCO Refractories, RATH Group, and Pocono Fabricators/SAUERISEN. All ceramic fiber products are rated from 2300°F to 3000°F in RCF, PCW, and Bio-Soluble fiber grades. For current product availability and specifications, call (936) 776-4070 or email sales@appliedrefractory.net.

  • Q: Does Applied Refractory supply high temperature insulation to CHS Laurel, Phillips 66, and Par Montana in Billings?

    Yes. Applied Refractory supplies high temperature insulation materials to all three refineries in Yellowstone County, CHS Laurel Refinery in Laurel, MT, Phillips 66's Billings Refinery, and Par Montana's facility on the Yellowstone River. Our ceramic fiber modules are the primary insulation material for process heater linings at these facilities, and our castable refractories cover FCCU maintenance, coker unit linings, and burner zone repairs. We coordinate advance staging from Liberty, TX to ensure materials arrive before the turnaround window opens — a critical service in the Mountain West market where supply chain delays are costly.

  • Q: What temperatures do Applied Refractory's insulation materials withstand for Billings refinery applications?

    Applied Refractory's ceramic fiber products are rated from 2300°F (1260°C) through 3000°F (1649°C) in standard alumina-silica, high-purity, and polycrystalline grades. Insulating fire bricks are available at 2800°F standard and 3000°F High Alumina grade. Castable and monolithic refractories from our distribution partners range from approximately 2300°F for standard-duty formulations through over 3200°F for ultra-high-temperature specialty products. For Billings refinery applications, process heaters, FCCUs, coker units, and boilers — our team selects the correct temperature classification based on the hot-face temperature, thermal cycling frequency, and chemical exposure of each specific equipment zone.

  • Q: How quickly can Applied Refractory deliver high temperature insulation to Billings, MT?

    Applied Refractory ships from Liberty, TX to Billings, MT via I-90, approximately 1,540 miles with 2–3 day freight transit. Standard in-stock ceramic fiber modules, insulating fire bricks, and ceramic fiber blankets ship within 1–3 business days of order confirmation. Custom-fabricated ceramic fiber modules in non-standard sizes or temperature grades are completed in 5–10 business days. For turnaround projects with defined work windows, we coordinate advance delivery timing with your procurement or maintenance team. For emergency or time-critical supply, call (936) 776-4070 directly.

  • Q: Why choose Applied Refractory as the high temperature insulation supplier for Billings, MT?

    Billings has three active refineries and an active industrial base but relatively few reliable high temperature insulation suppliers in the Mountain West. Applied Refractory provides Billings-area facilities with in-house manufactured ceramic fiber modules, not sourced from a third-party fabricator, alongside a comprehensive distributed product range from Allied Mineral Products, WESCO Refractories, RATH Group, and Pocono Fabricators/SAUERISEN, all from a single source with 2–3 day freight via I-90. Our advance staging capability and single-source model reduce the vendor coordination complexity and supply chain risk that are particularly acute for facilities managing turnaround schedules in a remote market.

Get High Temperature Insulation for Your Billings, MT Facility

Applied Refractory is ready to support your Billings, MT refinery, processing facility, or industrial operation with the high temperature insulation materials your equipment depends on. From standard in-stock ceramic fiber modules and IFBs to custom-fabricated modules for turnaround projects, our team delivers reliable Mountain West supply backed by in-house manufacturing at our Liberty, TX facility.


Call (936) 776-4070, email sales@appliedrefractory.net, or contact us online to request a free quote for your Billings, MT facility.

 

Applied Refractory | 1003 Washington Street, Liberty, TX 77575 | (936) 776-4070 | sales@appliedrefractory.net